Rhino-mounts 1594 User Manual

© 2011 Alamo Group Inc.$0.001594Published 01/11 Part No. F-4282COPERATOR’S MANUAL RHINO® 1020 S. Sangamon Ave.Gibson City, IL 60936800-446-5158Email:

SAFETY1594 01/11 Safety Section 1-6© 2011 Alamo Group Inc.SAFETYEquipment Operation Safety Instructions and PracticesThis Implement may be wider tha

RHINO LIMITED WARRANTY1. LIMITED WARRANTIES1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or

TO THE OWNER/OPERATOR/DEALERTo keep your implement running efficiently and safely, read your manual thoroughly and follow these directionsand the Saf

1594 -SOM-01/11 P/N F-4282CPrinted U.S.A1594LOADER

SAFETY1594 01/11 Safety Section 1-7© 2011 Alamo Group Inc.SAFETYDO NOT operate this Implement on a Tractor that is not properly maintained. Should a

SAFETY1594 01/11 Safety Section 1-8© 2011 Alamo Group Inc.SAFETYDo not let the loader or attachment contact electrical power lines. Contactwith elec

SAFETY1594 01/11 Safety Section 1-9© 2011 Alamo Group Inc.SAFETYDo not use an attachment that is not securely attached to the quickhitch, The attach

SAFETY1594 01/11 Safety Section 1-10© 2011 Alamo Group Inc.SAFETYKnow before you DIG. Call 888-258-0808 and request that all buried utilities locati

SAFETY1594 01/11 Safety Section 1-11© 2011 Alamo Group Inc.SAFETYNever leave the Implement and Power Unit unattended while the Implement is in the r

SAFETY1594 01/11 Safety Section 1-12© 2011 Alamo Group Inc.SAFETYConnecting or Disconnecting Implement Safety Instructions and PracticesDo not stand

SAFETY1594 01/11 Safety Section 1-13© 2011 Alamo Group Inc.SAFETYTransporting Safety Instructions and PracticesTransport only at speeds where you ca

SAFETY1594 01/11 Safety Section 1-14© 2011 Alamo Group Inc.SAFETYMaintenance and Service Safety Instructions and PracticesLower the loader to the be

SAFETY1594 01/11 Safety Section 1-15© 2011 Alamo Group Inc.SAFETYNever work under the Implement, the framework, or any lifted componentunless the Im

To the Owner/Operator/DealerAll implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-mindedoperator wh

SAFETY1594 01/11 Safety Section 1-16© 2011 Alamo Group Inc.SAFETYStorage and Parking Safety Instructions and PracticesConcluding Safety Instructions

SAFETY1594 01/11 Safety Section 1-17© 2011 Alamo Group Inc.SAFETYDecal LocationNOTE: Rhino supplies safety decals on this product to promote safe op

SAFETY1594 01/11 Safety Section 1-18© 2011 Alamo Group Inc.SAFETYITEM PART NO. QTY LEVEL DESCRIPTION1. D469 1 WARNING Loader Safety2. D468 2 DANGER

SAFETY1594 01/11 Safety Section 1-19© 2011 Alamo Group Inc.SAFETYDecal DescriptionLoader Safety-Read, understand and follow the operation, warning,a

SAFETY1594 01/11 Safety Section 1-20© 2011 Alamo Group Inc.SAFETYWARNING! - DO NOT operate with oil leaks. -Inspect hoses regularly. Failure to insp

SAFETY1594 01/11 Safety Section 1-21© 2011 Alamo Group Inc.SAFETYRhino, LeftP/N 49696Rhino, RightP/N 51448Slow Moving Vehicle Decal. Keep SMV reflec

SAFETY1594 01/11 Safety Section 1-22© 2011 Alamo Group Inc.SAFETYWARNING! - Crushing Hazard. -To Avoid Serious Injury or DeathMake sure attachment i

SAFETY1594 01/11 Safety Section 1-23© 2011 Alamo Group Inc.SAFETYFederal Laws and RegulationsThis section is intended to explain in broad terms the

Introduction Section 2-1INTRODUCTION SECTION

TABLE OF CONTENTSSAFETY SECTION ... 1-1Gen

INTRODUCTION1594 01/11 Introduction Section 2-2© 2011 Alamo Group Inc.INTRODUCTIONThe 1594 Loader is designed with care and built with quality mater

INTRODUCTION1594 01/11 Introduction Section 2-3© 2011 Alamo Group Inc.INTRODUCTIONDO NOT use drugs or alcohol immediately before or while operating

INTRODUCTION1594 01/11 Introduction Section 2-4© 2011 Alamo Group Inc.INTRODUCTIONThe RHINO 1594 Loader is designed for four-wheel drive tractors. T

INTRODUCTION1594 01/11 Introduction Section 2-5© 2011 Alamo Group Inc.INTRODUCTIONAttention Owner/OperatorBEFORE OPERATING THIS MACHINE:1. Carefully

Assembly Section 3-1ASSEMBLY SECTION

ASSEMBLY1594 01/11 Assembly Section 3-2© 2011 Alamo Group Inc.ASSEMBLYGeneral InformationMounting Kit can be installed using tools ordinarily availa

ASSEMBLY1594 01/11 Assembly Section 3-3© 2011 Alamo Group Inc.ASSEMBLYPreparing TractorShut off engine, engage brakes and remove key during installa

ASSEMBLY1594 01/11 Assembly Section 3-4© 2011 Alamo Group Inc.ASSEMBLYInstalling Left and Right Midmounting Brackets1. Unfasten valve mount from rig

ASSEMBLY1594 01/11 Assembly Section 3-5© 2011 Alamo Group Inc.ASSEMBLYPlumbing Loader1. Connect hoses to the adapter fittings, starting from the bot

Operating the Tractor and Loader ...

ASSEMBLY1594 01/11 Assembly Section 3-6© 2011 Alamo Group Inc.ASSEMBLYAttaching Bucket to LoaderTo avoid injury during installation of bucket, do no

ASSEMBLY1594 01/11 Assembly Section 3-7© 2011 Alamo Group Inc.ASSEMBLYConnecting Quick Attach Device (Optional)Attaching Quick Attach and Bucket to

ASSEMBLY1594 01/11 Assembly Section 3-8© 2011 Alamo Group Inc.ASSEMBLY• Examine the fit between the quick hitch and thebottom of the attachment brac

ASSEMBLY1594 01/11 Assembly Section 3-9© 2011 Alamo Group Inc.ASSEMBLYDismounting the Loader1. Locate tractor and loader on firm level ground.2. Wit

ASSEMBLY1594 01/11 Assembly Section 3-10© 2011 Alamo Group Inc.ASSEMBLYMounting LoaderMounting is basically reverse of dismounting.To avoid injury d

Operation Section 4-1OPERATION SECTION

OPERATION1594 01/11 Operation Section 4-2© 2011 Alamo Group Inc.OPERATIONRHINO 1594 LOADEROPERATION INSTRUCTIONSYour 1594 Loader should now be assem

OPERATION1594 01/11 Operation Section 4-3© 2011 Alamo Group Inc.OPERATION1. Standard Equipment and Specifications• Model 1594 Loaders are compatible

OPERATION1594 01/11 Operation Section 4-4© 2011 Alamo Group Inc.OPERATION2. Operator RequirementsDO NOT use drugs or alcohol immediately before or w

OPERATION1594 01/11 Operation Section 4-5© 2011 Alamo Group Inc.OPERATIONAlways read carefully and comply fully with the manufacturer’sinstructions

Safety Section 1-1SAFETY SECTION

OPERATION1594 01/11 Operation Section 4-6© 2011 Alamo Group Inc.OPERATIONRepeated or substantial breathing of hazardous dusts, includingcrystalline

OPERATION1594 01/11 Operation Section 4-7© 2011 Alamo Group Inc.OPERATION3. Tractor RequirementsTractor Requirements and Capabilities• ASABE approve

OPERATION1594 01/11 Operation Section 4-8© 2011 Alamo Group Inc.OPERATION3.3 Tractor BallastBefore operating tractor and loader, add sufficient coun

OPERATION1594 01/11 Operation Section 4-9© 2011 Alamo Group Inc.OPERATION4. Getting On and Off the Tractor4.1 Boarding the Tractor3.4 Tractor Ballas

OPERATION1594 01/11 Operation Section 4-10© 2011 Alamo Group Inc.OPERATION4.2 Dismounting the TractorNever allow children or other persons to ride o

OPERATION1594 01/11 Operation Section 4-11© 2011 Alamo Group Inc.OPERATION5. Starting the TractorNever run the Tractor engine in a closed building o

OPERATION1594 01/11 Operation Section 4-12© 2011 Alamo Group Inc.OPERATION6. Pre-Operation Inspection and ServicePeriodically inspect all moving par

OPERATION1594 01/11 Operation Section 4-13© 2011 Alamo Group Inc.OPERATION6.2 Loader Pre-Operation Inspection and ServiceBefore operation, a complet

OPERATION1594 01/11 Operation Section 4-14© 2011 Alamo Group Inc.OPERATIONThe operator’s manual and safety signs affixed onthe unit contain importan

OPERATION1594 01/11 Operation Section 4-15© 2011 Alamo Group Inc.OPERATIONHYDRAULIC LINE INSPECTION• Check for hydraulic leaks along hoses,cylinders

SAFETY1594 01/11 Safety Section 1-2© 2011 Alamo Group Inc.SAFETYGeneral Safety Instructions and PracticesA careful operator is the best operator. Sa

OPERATION1594 01/11 Operation Section 4-16© 2011 Alamo Group Inc.OPERATIONTractor PRE-OPERATION InspectionTractor ID#______________________ Make____

OPERATION1594 01/11 Operation Section 4-17© 2011 Alamo Group Inc.OPERATIONFRONT END LOADER PRE-OPERATION InspectionFront End Loader ID#_____________

OPERATION1594 01/11 Operation Section 4-18© 2011 Alamo Group Inc.OPERATION7. Driving the Tractor and LoaderThis Implement may be wider than the Trac

OPERATION1594 01/11 Operation Section 4-19© 2011 Alamo Group Inc.OPERATIONSafe tractor transport requires the operator possess a thorough knowledge

OPERATION1594 01/11 Operation Section 4-20© 2011 Alamo Group Inc.OPERATION7.3 Driving the Tractor and Loader7.4 Operating the Tractor and LoaderDo n

OPERATION1594 01/11 Operation Section 4-21© 2011 Alamo Group Inc.OPERATIONThe Boom is designed only to position and operate the Bucket which is atta

OPERATION1594 01/11 Operation Section 4-22© 2011 Alamo Group Inc.OPERATIONCarry the loader and attachment low when transporting to reduce thepotenti

OPERATION1594 01/11 Operation Section 4-23© 2011 Alamo Group Inc.OPERATIONDo not operate the loader from the ground. Operate the tractor and loader

OPERATION1594 01/11 Operation Section 4-24© 2011 Alamo Group Inc.OPERATIONOperate the tractor and loader only in conditions where you have clear vis

OPERATION1594 01/11 Operation Section 4-25© 2011 Alamo Group Inc.OPERATIONAlways have a heavy attachment, such as a bucket mounted on loader when it

SAFETY1594 01/11 Safety Section 1-3© 2011 Alamo Group Inc.SAFETYNever allow children to operate, ride on, or come close to the Tractor orImplement.

OPERATION1594 01/11 Operation Section 4-26© 2011 Alamo Group Inc.OPERATIONEase lever back toward you to lift and roll backbucket.Lift and roll back

OPERATION1594 01/11 Operation Section 4-27© 2011 Alamo Group Inc.OPERATIONLIFTING THE LOADWhen lifting the load, keep the bucket positionedto avoid

OPERATION1594 01/11 Operation Section 4-28© 2011 Alamo Group Inc.OPERATIONUse extreme care when operating loader on aslope, keep bucket as low as po

OPERATION1594 01/11 Operation Section 4-29© 2011 Alamo Group Inc.OPERATIONLOWERING THE BUCKETAfter bucket is dumped, back away from vehiclewhile low

OPERATION1594 01/11 Operation Section 4-30© 2011 Alamo Group Inc.OPERATIONLOADING FROM A BANKChoose a forward gear that provides sufficientground sp

OPERATION1594 01/11 Operation Section 4-31© 2011 Alamo Group Inc.OPERATIONAnother method for large dirt piles is to build aramp approach to the pile

OPERATION1594 01/11 Operation Section 4-32© 2011 Alamo Group Inc.OPERATIONPEELING AND SCRAPINGUse a slight bucket angle, travel forward andhold lift

OPERATION1594 01/11 Operation Section 4-33© 2011 Alamo Group Inc.OPERATIONLOADING LOW TRUCKS OR SPREADERS FROM A PILEFor faster loading, minimize an

OPERATION1594 01/11 Operation Section 4-34© 2011 Alamo Group Inc.OPERATIONBACKFILLINGPoor methods actually move no more dirt andmake it more difficu

OPERATION1594 01/11 Operation Section 4-35© 2011 Alamo Group Inc.OPERATIONLeave dirt in bucket. Dumping on each passwastes time.Operate tractor at r

SAFETY1594 01/11 Safety Section 1-4© 2011 Alamo Group Inc.SAFETYOperator Safety Instructions and PracticesNever operate the Tractor or Implement unt

OPERATION1594 01/11 Operation Section 4-36© 2011 Alamo Group Inc.OPERATIONLeave dirt which drifts over side of bucket forfinal cleanup.Pile dirt on

OPERATION1594 01/11 Operation Section 4-37© 2011 Alamo Group Inc.OPERATION7.6 Operating Bale Spear Operate the bale spear using extreme caution. Sha

OPERATION1594 01/11 Operation Section 4-38© 2011 Alamo Group Inc.OPERATIONCarry bales as low to the ground as possible toallow maximum visibility an

OPERATION1594 01/11 Operation Section 4-39© 2011 Alamo Group Inc.OPERATIONThe tractor is equipped with a valve lockmechanism located between the ope

OPERATION1594 01/11 Operation Section 4-40© 2011 Alamo Group Inc.OPERATION9. Transporting the Tractor and ImplementNever allow children or other per

OPERATION1594 01/11 Operation Section 4-41© 2011 Alamo Group Inc.OPERATIONLower the loader to the bed of the truck or trailer when transporting thet

OPERATION1594 01/11 Operation Section 4-42© 2011 Alamo Group Inc.OPERATION9.1 Transporting on Public RoadwaysMake certain that the “Slow Moving Vehi

OPERATION1594 01/11 Operation Section 4-43© 2011 Alamo Group Inc.OPERATION9.2 Hauling the Tractor and ImplementBefore transporting a loaded tractor

OPERATION1594 01/11 Operation Section 4-44© 2011 Alamo Group Inc.OPERATION10. Troubleshooting GuideTROUBLE POSSIBLE CAUSE POSSIBLE REMEDYLoader slow

Maintenance Section 5-1MAINTENANCE SECTION

SAFETY1594 01/11 Safety Section 1-5© 2011 Alamo Group Inc.SAFETYProlonged operation may cause operator boredom and fatigue affecting safe operation.

MAINTENANCE1594 01/11 Maintenance Section 5-2© 2011 Alamo Group Inc.MAINTENANCE READ, UNDERSTAND, and FOLLOW the following Safety Messages. Ser

MAINTENANCE1594 01/11 Maintenance Section 5-3© 2011 Alamo Group Inc.MAINTENANCENEVER perform maintenance beneath a raised loader unless loader is pr

MAINTENANCE1594 01/11 Maintenance Section 5-4© 2011 Alamo Group Inc.MAINTENANCELubrication ScheduleBefore operating your Loader, take the time to in

MAINTENANCE1594 01/11 Maintenance Section 5-5© 2011 Alamo Group Inc.MAINTENANCEDaily MaintenanceRegular maintenance of your loader and hydraulic sys

MAINTENANCE1594 01/11 Maintenance Section 5-6© 2011 Alamo Group Inc.MAINTENANCEStorageNOTE: When loader hydraulics are disconnected from tractor, th

MAINTENANCE1594 01/11 Maintenance Section 5-7© 2011 Alamo Group Inc.MAINTENANCE3. Do not remove attachment from stored loader.4. Do not allow childr

MAINTENANCE1594 01/11 Maintenance Section 5-8© 2011 Alamo Group Inc.MAINTENANCEProper Torque for FastenersThe chart lists the correct tightening tor

MAINTENANCE1594 01/11 Maintenance Section 5-9© 2011 Alamo Group Inc.MAINTENANCE

MAINTENANCE1594 01/11 Maintenance Section 5-10© 2011 Alamo Group Inc.MAINTENANCE